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Understanding the Thermal Reality Behind Every Watt

In commercial refrigerated display cases, 조명은 종종 밝기 측면에서 논의됩니다., 연색성, 또는 상품화 영향. Yet from an engineering perspective, lighting plays a far more critical role — it directly influences the refrigeration system’s thermal load.

For OEM manufacturers, refrigeration engineers, and system designers, one fact remains fundamental:

Every watt of lighting installed inside a refrigerated display case becomes heat that must be removed by the refrigeration system.

This is not a marketing interpretation. It is basic thermodynamics — and it directly affects compressor sizing, 에너지 소비, temperature stability, and long-term system efficiency.

1. Lighting Inside the Cooling Boundary: Why It Matters

In a supermarket environment, ceiling lights illuminate from outside the refrigeration envelope. Their heat dissipates into ambient store air.

But refrigerated display lighting is different.

LED modules, drivers, 괄호, and lenses are installed inside the insulated cabinet — within the defined cooling boundary. That means:

  • Electrical power enters the refrigerated space
  • Nearly all of it converts to thermal energy
  • That heat must be continuously extracted

From a physics standpoint:

Electrical energy → Thermal energy → Refrigeration removal

There is no “free” watt inside a refrigerated case.

2. The Thermodynamic Relationship

The relationship is straightforward:ightingPightingQ_{lighting} \approx P_{lighting}

Where:

  • Q = Heat added to refrigerated space (여)
  • P = Electrical input power of lighting system (여)

실제로, 95–100% of LED lighting power becomes heat inside the cabinet, depending on:

  • Driver location (internal vs external)
  • Heat sink efficiency
  • Optical design
  • Airflow management

Even highly efficient LEDs (160 lm/W or higher) still convert the majority of input power into heat. Luminous efficiency improves visual output — but it does not eliminate thermal load.

This is why lighting design is inseparable from refrigeration design.

3. What This Means for OEM Manufacturers

쇼케이스 제조업체용, lighting power influences:

  • Compressor runtime
  • Evaporator load
  • Defrost frequency
  • Cabinet pull-down time
  • Temperature fluctuation near product surfaces

A difference of 20–40 watts per cabinet may appear small — but across:

  • 50 cases in a supermarket
  • 500 cases in a hypermarket chain
  • Thousands of units across a brand rollout

The cumulative refrigeration burden becomes significant.

This is why leading OEMs increasingly evaluate lighting not just by brightness — but by thermal contribution per linear meter.

4. Practical Engineering Example

Consider a vertical multi-deck glass door freezer:

ItemCase ACase B
Lighting Power60 여35 여
Daily Heat Added1.44 kWh0.84 kWh
Annual Heat Load525 kWh307 kWh

That 25 W reduction saves over 200 kWh per case annually in refrigeration removal.

Multiply this across an installation of 200 cases, and the energy difference becomes operationally meaningful.

5. Beyond Wattage: Thermal Distribution Matters

Not all lighting systems transfer heat the same way.

Key factors include:

  • Lens angle and optical control
  • Surface-mount vs recessed design
  • Aluminum profile heat dissipation
  • Driver separation
  • Placement relative to airflow channels

라이디신에서, lighting systems are designed specifically for refrigerated environments — not adapted from general retail fixtures.

예를 들어:

  • Our SPU series is engineered with optimized thermal paths
  • DC24V systems reduce internal driver heat
  • IP65 sealing maintains thermal stability in humid environments
  • Optical control minimizes unnecessary radiant heating toward products

The goal is not only lower wattage — but controlled heat behavior.

6. Why This Is Becoming More Important

오늘, retailers and OEM partners are under increasing pressure to:

  • Meet energy regulations (DOE, EU Ecodesign)
  • Improve ESG performance
  • Reduce compressor cycling
  • Maintain consistent food temperature

Lighting can either support these objectives — or silently undermine them.

Forward-thinking manufacturers now treat lighting as a refrigeration component, not a decorative accessory.

7. The Strategic Takeaway

For refrigerated display case OEMs:

  • Every lighting watt must be included in refrigeration load calculations
  • Lower connected power reduces compressor demand
  • Proper optical and thermal design protects temperature stability
  • Lighting decisions impact long-term energy performance

라이디신에서, we collaborate with refrigeration engineers early in cabinet development to ensure lighting integrates thermally, mechanically, and optically — without adding unnecessary load.

Because in refrigeration design, every watt matters.

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